Increasingly dependent on continuous video monitoring and recording, even today's more sophisticated security surveillance systems are often plagued by reliability problems. In some ways, more complex video systems are susceptible to signal and other dependability problems simply because they are multifaceted. Systems integrators may know what cameras and recorders to use in a given situation, but they also need to consider how subcomponents could play a critical role under certain conditions. A noisy switch or incompatible distribution amplifier (DA) can compromise the integrity of a video security system yet go undiagnosed or even undetected until the horse is already out of the barn.

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VAC’s “brick” audio/video equipment is epoxy encapsulated, making it tough enough to survive in severe environments ranging from deep sea to aerospace.

Interior installations experience problems with video humlines and audio line levels. Outdoor systems, including vehicle-mounted systems, are exposed to a host of adverse operating conditions: extreme temperatures, vibration from wind or motion, varying power sources, and continually changing light. Across most of the southern U.S. border, those challenges are heightened by harsh environment, including heat and dust storms. "You never know what you're going to run into when you get into integrating video systems into aircraft," says Chuck Blalock, Chief Engineer for L-3 Communications Vertex Aerospace (New York, NY). L-3 specializes in advanced intelligence, surveillance and reconnaissance (ISR) systems, secure communications systems, plus the many types of equipment and support that are involved. "For instance, on our sensor aircraft there are so many different videos going here and there to different components that we've got to have a way to keep that level of video at a useful level," explains Blalock. L-3 is the prime maintenance contractor for U.S. Customs and Border Protection surveillance aircraft that fly along the Southwest border at certain times of the year in support of the U.S. Border Initiative set forth by the Department of Homeland Security.

One of Blalock's favorite solutions to multiple video inputs is a 4-channel VDA (video distribution amplifier) from VAC (Boulder, CO). This "brick" is epoxy encapsulated, making it tough enough to hold up in severe environments ranging from deep sea to aerospace. One of the most dramatic examples of stability achieved from this embedded, or "potted," technology is the use of the VAC DA brick on A-10 Thunderbolt military aircraft behind a jarring 30mm nose-mounted cannon that fires at a blistering rate of up to 4,200 rounds per minute. "We are primarily using these bricks in (Ecureuil) AS350 B2 and B3 helicopters," Blalock says. "But we're also getting ready to install them in some (De Havilland) Dash 8 aircraft to correct some video deficiencies we have with sensors." While not punishing like the A-10 application, Blalock says his sensors require versatile and reliable video DAs. "Reliability is a must," he says "With this brick the rate of failures has been zero. I have never seen one fail yet, and we have been using them for several years."

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VAC’s Composite Video DA is designed to make troubleshooting problems with video humlines and audio line levels simple.

He adds that in conjunction with work for the Florida Department of Law Enforcement he is planning to use VAC bricks on police aircraft that are having problems with video deficiencies. "This is sort of an adopted standard, Blalock says. "You know, if something works well, you stay with it." In a land-based border protection application, Gary Warren, an engineer and consultant, is working on a proposal for Columbine Cable Co., Inc. (CCCI) of Arvada, CO. A provider of advanced cable-based data communications and telecommunications solutions, CCCI has proposed the installation of a network of video cameras along the Southwest border. The cameras will mostly be located in remote areas and fed back either wirelessly or via fiber or some other CCCI connection. "The use of standard analog video recording equipment has been a stumbling block in border surveillance due to unpredictable mechanical failures of VCRs," Warren explains. "The CCCI proposal is to use digital recording equipment that will operate 100 percent of the time." In addition to facing the expected environmental challenges, the proposed system also requires a non-traditional DA interface between the cameras and DVRs. "We plan to use infrared cameras that are non-interlaced and record to DVRs that require a 2-to-1 interlace in order to record," Warren says. "But CCCI wants to be able to record all video images, whether they're photographed in infrared or normal imaging, and be able to record them all to a DVR."

Warren says the only supplier he knows of that can provide the DA brick to meet those requirements is VAC. "They have a very nice device that gives us the flexibility we need as well as the reliability, and this supplier has been very cooperative in working directly with us to make sure that we get the solution we need." VAC offers over 300 video DA products with a wide variety of features and options in a compact, mount-anywhere package. Popular sizes with up to 16 outputs are available and individual custom bricks can be built when needed. Because these bricks are epoxy encapsulated, there is no heat problem generated by the power source, which means that the bricks are not only rack-mountable, but may also be affixed to virtually any surface.

This article was written by Amy Barnes Frey, Chief Executive Officer at Video Accessories Corp. (Boulder, CO). For more information, contact Ms. Frey at This email address is being protected from spambots. You need JavaScript enabled to view it. or visit http://info . hotims.com/10972-403.


Embedded Technology Magazine

This article first appeared in the July, 2007 issue of Embedded Technology Magazine.

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