Mechanical Components

Metal Additive Manufacturing

Additive manufacturing (AM) – the process of building up solid layers of material to form a finished solid part — is an emerging and exciting technical discipline. Also referred to as “3D printing,” many misconceptions exist about the capabilities and promises of the technology.

Posted in: Articles, Aerospace, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Materials, Metals, Plastics, Machinery, Mechanical Components
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Custom Flexible Shafts

S.S. White Technologies
St. Petersburg, FL
727-626-2800
www.sswhite.net

S.S. White Technologies, a company that specializes in the design and manufacture of flexible shafts and related assemblies, is currently offering bespoke flexible shaft solutions for aerospace applications.

Posted in: Application Briefs, Aeronautics, Aerospace, Aviation, Defense, Manufacturing & Prototyping, Joining & Assembly, Mechanical Components, MEMs, Medical, Motion Control, Positioning Equipment
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Compression Molding Press

Beckwood Press Company
Fenton, MO
636-343-4100
www.beckwood.com

Beckwood Press Company, a company that specializes in the design and manufacturing of custom hydraulic presses, automation systems, and the Triform line of precision forming equipment, was recently awarded a contract by the United States Army—Natick Soldier Research, Development & Engineering Center (NSRDEC) to produce a custom 1,000-ton hydraulic press that will be used to consolidate ballistic composites in a compression molding application.

Posted in: Application Briefs, Defense, Thermal Management, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Machinery, Mechanical Components, MEMs, Motion Control, Automation, Sensors, Software
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Microstructural and Mechanical Characterization of 2-D and 3-D SiC/SiNC Ceramic-Matrix Composites

The purpose of this endeavor was to investigate the effect of 3-D weave architecture on PIP-processed ceramic-matrix composites (CMC). Microstructural studies were performed to document the resulting microstructure and mechanical testing was performed to determine the high-temperature durability of the five different variants of SiC/SiNC CMC investigated.

Posted in: Briefs, Aerospace, Imaging, Ceramics, Composites, Materials, Mechanical Components
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Evaluation of Peel Ply Surface Preparation of Composite Surfaces for Secondary Bonding

Lightweight composite structures offer significant long-term cost-saving opportunities for the U.S. Army as replacements for traditional metal structures. However, high-strength economical bonding processes must be developed to join composites in order for them to be viable replacements. The Army is exploring approaches, also under evaluation in the commercial aerospace industry, to reduce the process steps associated with composite bonding.

Posted in: Briefs, Aerospace, Defense, Manufacturing & Prototyping, Ceramics, Materials, Metals, Joining & Assembly, Mechanical Components
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Enhanced Contacts for Inverted Metamorphic Multi-Junction Solar Cells Using Carbon Nanotube Metal Matrix Composites

In order to address issues related to mechanical and vibrational stresses that are commonly experienced in mounting, launch, and deployment of spacecraft, metal matrix composite (MMC) electrodes were fabricated with carbon nanotubes (CNTs) as reinforcement. The research plans were centered on first developing and selecting appropriate processes for fabricating CNT-MMCs based on characterization of their material properties, followed by optimizing MMC designs based on electrical testing under stress. Efforts in the program were also directed toward implementing the CNT-MMCs into solar cell device processing in a process compatible with standard clean room procedures.

Posted in: Briefs, Aerospace, Defense, Energy, Energy Efficiency, Energy Storage, Renewable Energy, Solar Power, Materials, Metals, Mechanical Components, Nanotechnology, Measuring Instruments, Test & Measurement
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New Products: December 2018 Aerospace & Defense Technology

Round TFT LCD Displays

Data Image (Winter Park, FL) has announced new round TFT LCD color displays in two sizes: 3" and 4.2" in diameter. They can be used as digital avionics, power meters, speedometers, rpm gauges, temperature indicators, strain gauges, volt/current meters or a simple clock. The display can show a single gauge or display multiple parameters. The formats for the displays are 432 × 432 for the 3" and 720 × 720 for the 4.2". Both have a brightness of 1000 nits typical and wide viewing angles thanks to the IPS glass technology used on both versions. Both have wide temperature rating. They are available with or without capacitive touch panels for user interface.

Posted in: Products, Aerospace, Communications, Wireless, Defense, Board-Level Electronics, Computers, Electronic Components, Electronics, Electronics & Computers, Power Management, Power Supplies, Displays/Monitors/HMIs, Fastening, Joining & Assembly, Mechanical Components, Motion Control, Motors & Drives, Positioning Equipment, Lasers & Laser Systems, Photonics, Computer-Aided Design (CAD), Computer-Aided Engineering (CAE), Computer-Aided Manufacturing (CAM), Simulation Software, Software, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement
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Does Your Coating System Require Climate Control? What to Look For and What to Expect

There is one aspect of the paint and coatings finishing business virtually guaranteed to give the budget director heart failure: climate control. There's no way around it – climate control systems are expensive.

Posted in: Articles, Aerospace Manufacturing and Machining, Aerospace, Automotive, Defense, Thermal Management, Coatings & Adhesives, Machinery, Mechanical Components, Automotive
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Optimizing Plasma Treatments to RESOLVE Challenging Adhesion Issues

The process of determining the ideal plasma treatment that will resolve a challenging bonding or adhesion issue is an exact science, often the domain of chemists and physicists.

Posted in: Articles, Aerospace Manufacturing and Machining, Defense, Manufacturing & Prototyping, Coatings & Adhesives, Composites, Materials, Plastics, Fastening, Joining & Assembly, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement
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Using Electromagnetic Brakes to Keep Thrust Reversers IN PLACE

Applying reverse thrust redirecting engine power to oppose the direction of travel is a standard technique for decelerating aircraft after touchdown. The approach saves wear on the brakes of the landing gear wheels and reduces stopping distance. Although accidental deployment of the thrust reverser cowl could and did happen, it was assumed for decades that this would only present a hazard in the moments around takeoff and landing. With changes to engine design and aircraft aerodynamics, this assumption no longer held, as demonstrated by the catastrophic loss of Lauda Air Flight 004.

Posted in: Articles, Aeronautics, Aerospace, Power Management, Power Supplies, Materials, Machinery, Mechanical Components, MEMs, Motion Control, Motors & Drives, Positioning Equipment, Power Transmission, Propulsion
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