Mechanical Components

Does Your Coating System Require Climate Control? What to Look For and What to Expect

There is one aspect of the paint and coatings finishing business virtually guaranteed to give the budget director heart failure: climate control. There's no way around it – climate control systems are expensive.

Posted in: Articles, Aerospace Manufacturing and Machining, Aerospace, Automotive, Defense, Thermal Management, Coatings & Adhesives, Machinery, Mechanical Components, Automotive
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Optimizing Plasma Treatments to RESOLVE Challenging Adhesion Issues

The process of determining the ideal plasma treatment that will resolve a challenging bonding or adhesion issue is an exact science, often the domain of chemists and physicists.

Posted in: Articles, Aerospace Manufacturing and Machining, Defense, Manufacturing & Prototyping, Coatings & Adhesives, Composites, Materials, Plastics, Fastening, Joining & Assembly, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement
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Using Electromagnetic Brakes to Keep Thrust Reversers IN PLACE

Applying reverse thrust redirecting engine power to oppose the direction of travel is a standard technique for decelerating aircraft after touchdown. The approach saves wear on the brakes of the landing gear wheels and reduces stopping distance. Although accidental deployment of the thrust reverser cowl could and did happen, it was assumed for decades that this would only present a hazard in the moments around takeoff and landing. With changes to engine design and aircraft aerodynamics, this assumption no longer held, as demonstrated by the catastrophic loss of Lauda Air Flight 004.

Posted in: Articles, Aeronautics, Aerospace, Power Management, Power Supplies, Materials, Machinery, Mechanical Components, MEMs, Motion Control, Motors & Drives, Positioning Equipment, Power Transmission, Propulsion
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Thermostatic Solutions for Temperature Control Applications

The wax-filled thermostatic element was invented in 1936 by Sergius Vernet (1899-1968). Its principal application was in automotive thermostats used in the engine cooling system. Wax thermostatic elements transform heat energy into mechanical energy using the thermal expansion of waxes when they melt. In addition to engine cooling systems, this wax motor principle also finds applications in heating system thermostatic radiator valves, plumbing, industrial, and agriculture. Today this technology is widely used across a broad spectrum of industries including aerospace & defense, most often for temperature control of various fluid systems.

Posted in: Articles, Aerospace, Defense, Electronic Components, Electronics, Electronics & Computers, Thermal Management, Materials, Metals, Fluid Handling, Joining & Assembly, Machinery, Mechanical Components, MEMs, Data Acquisition, Sensors
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Compact Power Amplifier Solution for Electronic Warfare

Wolfspeed, a Cree company, provides field-tested silicon carbide (SiC) and gallium nitride (GaN) power and RF solutions. As a leader in wide-bandgap semiconductor technology, Wolfspeed partners with designers to build faster, smaller, lighter, and more powerful electronic systems.

Posted in: Articles, Aerospace, Defense, Board-Level Electronics, Power Management, Power Supplies, Materials, Machinery, Mechanical Components, Power, Power Transmission, RF & Microwave Electronics, Semiconductors & ICs
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Optical Interconnect Design Challenges in Space

More and more aerospace applications are incorporating fiber optics technology into their designs due to its many advantages over copper. The thinner fiber solutions provide higher speed over a longer distance, are more reliable, offer higher noise immunity and, in many cases, lower the cost of ownership. Additionally, for the same diameter, fiber can pack more data than copper. Fiber is faster than the category 5 and 6 copper cables, approaching the speed of light (31% lower). For copper, pushing the speed beyond 1G is a challenge, but for fiber 10G is quite common. Copper is limited by distance. Usually, signal degradation with copper will occur after about 90 meters (2.7 km maximum for custom systems), while fiber can achieve more than 1.5 km without a problem and can deliver over 80 km depending on transmission signal quality.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Joining & Assembly, Mechanical Components, Fiber Optics, Optical Components, Optics
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Designing a High-Speed Decoy Unmanned Aerial Vehicle (UAV)

Drone aircraft and their uses have been evolving quickly, supported by a great deal of ongoing research. One area of increasing interest is the decoy drone, designed to mimic the radar and heat signature of an actual aircraft. These drones are intended to confuse or mislead anti-aircraft defense systems. If operating as designed, one or more drones are launched from an actual aircraft as it enters airspace monitored by anti-aircraft systems. The system picks up the signature of the drones and attacks them while the actual aircraft can be hidden with the swarm of drones.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Fluid Handling, Mechanical Components, Computer-Aided Design (CAD), Computer-Aided Engineering (CAE), Computer-Aided Manufacturing (CAM), Simulation Software, Software, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement
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Using Turbine Flow Meters for Aerospace Test and Measurement Applications

Turbine flow meters have long been a preferred technology for obtaining precise measurements of fluid flow in the aerospace industry. In addition to their high accuracy, they are recognized for exceptional turndown, repeatability and speed of response.

Posted in: Articles, Aerospace, Thermal Management, Fastening, Fluid Handling, Joining & Assembly, Machinery, Mechanical Components, Data Acquisition, Sensors, Instrumentation, Measuring Instruments, Test & Measurement
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Using the Full CAD-CAM-CNC Process Chain in Ultrasonic and Conventional 5-Axis Machining

DMG MORI manufactures a wide variety of conventional chip-cutting and ultrasonic machining centers for OEMs and production job shops serving the aerospace industry. Inherent in this industry are several factors that require great care and planning in the machining process.

Posted in: Articles, Aerospace Manufacturing and Machining, Manufacturing & Prototyping, Machinery, Simulation Software
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CAM Software Technology Keeps Pace with Aerospace Manufacturing Challenges

Aerospace industry component manufacturing is in a large growth cycle. Advancements to materials and engine efficiency have created clear benefits for replacing a surplus of older aircraft equipment. The advancements cover both engine and structural components. The demand is so significant that machine tool makers are challenged to supply equipment fast enough.

Posted in: Articles, Aerospace Manufacturing and Machining, Aeronautics, Aerospace, Aviation, Manufacturing & Prototyping, Machinery, Mechanical Components, Computer-Aided Design (CAD), Computer-Aided Manufacturing (CAM), Software
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