Mechanical Components

Full-Color 3D Printing, Poised to Change the Game for Businesses Everywhere

While full-color 3D printing has been around for many years, it is now gaining meaningful traction. In part this is because next-generation technologies are entering the market, offering capabilities that improve quality and performance, while at the same time helping to reduce cost. Soon affordable, high-quality color 3D printing will benefit organizations in many different industries by allowing them to innovate more quickly, improve the performance of their current products, and generate new revenue while simultaneously decreasing their manufacturing and supply chain costs.

Posted in: White Papers, White Papers, White Papers, Manufacturing & Prototyping, Mechanical Components, Bio-Medical, Medical
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Using Electromagnetic Brakes to Keep Thrust Reversers IN PLACE

Applying reverse thrust redirecting engine power to oppose the direction of travel is a standard technique for decelerating aircraft after touchdown. The approach saves wear on the brakes of the landing gear wheels and reduces stopping distance. Although accidental deployment of the thrust reverser cowl could and did happen, it was assumed for decades that this would only present a hazard in the moments around takeoff and landing. With changes to engine design and aircraft aerodynamics, this assumption no longer held, as demonstrated by the catastrophic loss of Lauda Air Flight 004.

Posted in: Articles, Aeronautics, Aerospace, Power Management, Power Supplies, Materials, Machinery, Mechanical Components, MEMs, Motion Control, Motors & Drives, Positioning Equipment, Power Transmission, Propulsion
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Thermostatic Solutions for Temperature Control Applications

The wax-filled thermostatic element was invented in 1936 by Sergius Vernet (1899-1968). Its principal application was in automotive thermostats used in the engine cooling system. Wax thermostatic elements transform heat energy into mechanical energy using the thermal expansion of waxes when they melt. In addition to engine cooling systems, this wax motor principle also finds applications in heating system thermostatic radiator valves, plumbing, industrial, and agriculture. Today this technology is widely used across a broad spectrum of industries including aerospace & defense, most often for temperature control of various fluid systems.

Posted in: Articles, Aerospace, Defense, Electronic Components, Electronics, Electronics & Computers, Thermal Management, Materials, Metals, Fluid Handling, Joining & Assembly, Machinery, Mechanical Components, MEMs, Data Acquisition, Sensors
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Compact Power Amplifier Solution for Electronic Warfare

Wolfspeed, a Cree company, provides field-tested silicon carbide (SiC) and gallium nitride (GaN) power and RF solutions. As a leader in wide-bandgap semiconductor technology, Wolfspeed partners with designers to build faster, smaller, lighter, and more powerful electronic systems.

Posted in: Articles, Aerospace, Defense, Board-Level Electronics, Power Management, Power Supplies, Materials, Machinery, Mechanical Components, Power, Power Transmission, RF & Microwave Electronics, Semiconductors & ICs
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Unmanned Aerial Refueling Aircraft

General Atomics Aeronautical Systems, Inc.
Poway, CA
858-312-2810
www.ga-asi.com

General Atomics Aeronautical Systems, Inc. (GA-ASI) is using an integrated fuel tank structure to maximize fuel offload for the proposed MQ-25 unmanned aerial refueling aircraft for the U.S. Navy. GA-ASI applied its knowledge of advanced composite aircraft structures to develop integrated fuel tanks in a large-scale wing box test article and a full-scale wing skin pre-production validation article.

Posted in: Application Briefs, Aeronautics, Aerospace, Aviation, Defense, Fluid Handling, Mechanical Components, Simulation Software, Software, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement
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Preventing Premature Part Failures with Electropolishing

Design engineers in the aerospace industry are constantly challenged to improve fit and function of components used in commercial and military aircraft. Parts used in these aircraft must withstand high-stress, corrosive conditions with long-term use. They also must meet highly demanding cycle life specifications.

Posted in: News, News, Aeronautics, Aerospace, Aviation, Government, Consumer Product Manufacturing, Custom & Contract Manufacturing, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Joining & Assembly, Machinery, Mechanical Components
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3 Key Benefits: Better Corrosion Resistance, Fatigue Life, Part Integrity

Electropolishing has become a common metal finishing process used in the aerospace industry to help improve the overall quality of metal components. These components come in many forms including high-performance fasteners, fittings, nozzles, housings, and welded assemblies. In order to maintain reliable performance, these components must be precisely manufactured and have an impeccable surface finish that is free of burrs and other contaminants.

Posted in: News, News, Aeronautics, Aerospace, Aviation, Consumer Product Manufacturing, Custom & Contract Manufacturing, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Metals, Joining & Assembly, Mechanical Components
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Optical Interconnect Design Challenges in Space

More and more aerospace applications are incorporating fiber optics technology into their designs due to its many advantages over copper. The thinner fiber solutions provide higher speed over a longer distance, are more reliable, offer higher noise immunity and, in many cases, lower the cost of ownership. Additionally, for the same diameter, fiber can pack more data than copper. Fiber is faster than the category 5 and 6 copper cables, approaching the speed of light (31% lower). For copper, pushing the speed beyond 1G is a challenge, but for fiber 10G is quite common. Copper is limited by distance. Usually, signal degradation with copper will occur after about 90 meters (2.7 km maximum for custom systems), while fiber can achieve more than 1.5 km without a problem and can deliver over 80 km depending on transmission signal quality.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Joining & Assembly, Mechanical Components, Fiber Optics, Optical Components, Optics
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New Products: August 2018 Aerospace & Defense Technology

Barometric Pressure Sensor

Bosch Sensortec (Reutlingen, Germany) has introduced a new high performance barometric pressure MEMS sensor, the BMP388. The BMP388 delivers outstanding altitude stabilization in drones, where accurate measurement of barometric pressure provides the essential altitude data for improving flight stability and landing accuracy. The new barometric pressure sensor is part of Bosch Sensortec's comprehensive sensor solution for drones, which includes the BMI088 Inertial Measurement Unit (IMU) for accurate steering and the BMM150 geomagnetic sensor for the provision of heading data.

Posted in: Products, Data Acquisition, Board-Level Electronics, Computers, Electronic Components, Electronics, Electronics & Computers, PCs/Portable Computers, Power Management, Power Supplies, Cameras, Imaging, Mechanical Components, Data Acquisition, Sensors
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Designing a High-Speed Decoy Unmanned Aerial Vehicle (UAV)

Drone aircraft and their uses have been evolving quickly, supported by a great deal of ongoing research. One area of increasing interest is the decoy drone, designed to mimic the radar and heat signature of an actual aircraft. These drones are intended to confuse or mislead anti-aircraft defense systems. If operating as designed, one or more drones are launched from an actual aircraft as it enters airspace monitored by anti-aircraft systems. The system picks up the signature of the drones and attacks them while the actual aircraft can be hidden with the swarm of drones.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Fluid Handling, Mechanical Components, Computer-Aided Design (CAD), Computer-Aided Engineering (CAE), Computer-Aided Manufacturing (CAM), Simulation Software, Software, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement
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