Materials

Using Thermoplastics in Aerospace Applications

In August 2017, Qantas Airlines laid down the challenge to both Boeing and Airbus to offer an aircraft that can cross one of aviation's “last frontiers.” That “last frontier” was an aircraft capable of flying an economical passenger load non-stop for over 20 hours. This would allow Qantas to offer direct service from Sydney to London or New York. Weight reduction through the use of thermoplastics and other technologies would be the key to any chance of success in this endeavor.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Thermal Management, Manufacturing & Prototyping, Composites, Materials, Metals, Plastics, Data Acquisition, Sensors
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Hydraulic Testing of Polymer Matrix Composite 102mm Tube Section

The objective of this research was to hydraulically pressurize the internal diameter of one 102mm Polymer Matrix Composite (PMC) over-wrapped cylinder up to 25,000 pounds per square inch (psi) and during pressurization, in real time, collect and store pressure and strain data simultaneously. Strain data must be captured from the inside diameter of the oil filled metallic cylinder and from the outside diameter of the composite over-wrap material.

Posted in: Briefs, Aerospace, Data Acquisition, Electronic Components, Electronics, Electronics & Computers, Manufacturing & Prototyping, Composites, Materials, Metals, Joining & Assembly, Mechanical Components, Inspection Equipment, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement
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3D Printed Spacecraft Parts

Stratasys Ltd.
Eden Prairie, MN
952-937-3000
www.stratasys.com/aerospace
Phoenix Analysis and Design
Technologies (PADT) Tempe, AZ
1-800-293-PADT
www.padtinc.com

Stratasys Ltd., a company that specializes in applied additive technology solutions, and Phoenix Analysis & Design Technologies, Inc. (PADT) have teamed up with Lockheed Martin Space to deliver next-generation 3D printed parts for NASA's Orion deep-space spacecraft. Key to the project are Stratasys advanced materials – including an ESD variant of the new Antero™ 800NA, a PEKK-based thermoplastic offering high performance mechanical, chemical, and thermal properties.

Posted in: Application Briefs, Aerospace, Defense, Thermal Management, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Materials, Plastics
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Permeation Tests on Polypropylene Fiber Materials

The Toxic Industrial Chemical/Toxic Industrial Material (TIC/TIM) Task Force MFR#1 published in February 2009 focuses on inhalation hazards in an operational environment and provides a list of compounds prioritized based on toxic hazard and the likelihood of an encounter. With these types of vapor threats, cartridge-based air purifying respirators are used to protect the warfighter against chemical exposure. Traditional air purification materials often rely on porous carbons such as activated carbon or activated charcoal. Ongoing efforts seek to improve the performance of carbon materials in air purification applications as well as provide alternative materials.

Posted in: Briefs, Aerospace, Data Acquisition, Alternative Fuels, Energy, Energy Efficiency, Energy Harvesting, Energy Storage, Renewable Energy, Materials, Nanotechnology
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Warhead Life-Extension Program Passes Key Milestone

The program to extend the life of the W80 nuclear warhead recently achieved a significant milestone when the National Nuclear Security Administration (NNSA) gave passing grades to the plans to refurbish certain components and the proposed approach to developing component cost estimates. Passing the milestone confirms that the life extension program (LEP), dubbed the W80-4 LEP, remains on track. The refurbished warhead will be paired with a new cruise missile that is being developed in parallel by the U.S. Air Force, making this the first life extended warhead to be implemented in a new delivery system since the start of the Stockpile Stewardship Program more than 25 years ago.

Posted in: INSIDER, News, Defense, Materials, Monitoring, Test & Measurement
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Researchers Push Limits in High-Temp, Polymer Additive Manufacturing

Researchers at the Air Force Research Laboratory’s Materials and Manufacturing Directorate are “turning up the heat” in the field of polymer additive manufacturing. In conjunction with researchers at NASA’s Glenn Research Center and the University of Louisville, the team successfully printed the highest-temperature capable, reinforced polymer composite parts using additive manufacturing. Consisting of a high temperature thermoset resin infused with carbon fiber filaments, this state-of-the art material breakthrough sets the stage for next generation, cost-efficient Air Force manufacturing needs.

Posted in: INSIDER, News, Aerospace, Defense, 3 D Printing & Additive Manufacturing, Composites, Materials, Plastics
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Superstrong Al Alloys May Change Aerospace Manufacturing Processes

Purdue University researchers have developed a superstrong material that may change some manufacturing processes for the aerospace and automobile industries.

Posted in: INSIDER, News, Aerospace, Defense, Materials, Metals
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Meeting Environmental Objectives and Regulations

Gone are the days when the impact of products on the environment or human health were optional business concerns. Regulatory constraints on materials and chemicals are increasing, and many companies struggle to respond – and to do so quickly and efficiently. Restrictions on hexavalent chrome are one well-known example. Another is REACH – the European Union regulation concerning the Registration, Evaluation, Authorisation & restriction of Chemicals – which applies to products that are either manufactured in, or imported into, the EU. Companies are under obligations to report the use of restricted substances, and to limit or avoid their use.

Posted in: Articles, Aerospace Manufacturing and Machining, Aerospace, Government, Environmental Monitoring, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Data Acquisition, Computer-Aided Design (CAD)
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Low-Cost Ground Sensor Network for Intrusion Detection

Perimeter surveillance of forward operating locations, such as Forward Arming and Refueling Points (FARPs), is crucial to ensure the survivability of personnel and materiel. FARPs are frequently located well outside the protective cover of the main forward operating bases. Therefore, they must provide their own organic perimeter defenses. Such defenses are manpower intensive. Research shows how cheap, remote, unattended sensors using commercial off-the-shelf (COTS) components can help reduce the manpower requirement for this task and yet not compromise the security of the operating location.

Posted in: Briefs, Aerospace, Defense, Electronic Components, Electronics, Electronics & Computers, Power Management, Power Supplies, Cameras, Imaging, Manufacturing & Prototyping, Materials, Mechanical Components, MEMs, Optical Components, Optics, Power, Power Transmission, Propulsion, Data Acquisition, Detectors, Sensors
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Improving Component Life in Abrasive, Corrosive Aerospace Environments

In industries such as aerospace, characterized by extreme operating environments that push materials and components to the edge of their design capabilities, companies are challenged to continually seek economically viable ways to maintain and improve performance.

Posted in: Articles, Aerospace, Coatings & Adhesives, Materials
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