Materials

Combating Infrared Threats on the Battlefield

There have been several news headlines lately about offenders pointing commercial lasers at helicopters or police personnel, temporarily blinding and distracting them. An increasing number of “laser assault” incidents have led to tougher penalties with fines and jail time in various countries. The lasers typically used in these attacks operate in the visible light spectrum; therefore, these lasers can be blocked by special absorbing optical dyes contained in special laser defense eyewear.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Coatings & Adhesives, Materials, Fiber Optics, Lasers & Laser Systems, Optical Components, Optics, Sensors
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Using Thermoplastics in Aerospace Applications

In August 2017, Qantas Airlines laid down the challenge to both Boeing and Airbus to offer an aircraft that can cross one of aviation's “last frontiers.” That “last frontier” was an aircraft capable of flying an economical passenger load non-stop for over 20 hours. This would allow Qantas to offer direct service from Sydney to London or New York. Weight reduction through the use of thermoplastics and other technologies would be the key to any chance of success in this endeavor.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Thermal Management, Manufacturing & Prototyping, Composites, Materials, Metals, Plastics, Data Acquisition, Sensors
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3D Printed Spacecraft Parts

Stratasys Ltd.
Eden Prairie, MN
952-937-3000
www.stratasys.com/aerospace
Phoenix Analysis and Design
Technologies (PADT) Tempe, AZ
1-800-293-PADT
www.padtinc.com

Stratasys Ltd., a company that specializes in applied additive technology solutions, and Phoenix Analysis & Design Technologies, Inc. (PADT) have teamed up with Lockheed Martin Space to deliver next-generation 3D printed parts for NASA's Orion deep-space spacecraft. Key to the project are Stratasys advanced materials – including an ESD variant of the new Antero™ 800NA, a PEKK-based thermoplastic offering high performance mechanical, chemical, and thermal properties.

Posted in: Application Briefs, Aerospace, Defense, Thermal Management, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Materials, Plastics
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Warhead Life-Extension Program Passes Key Milestone

The program to extend the life of the W80 nuclear warhead recently achieved a significant milestone when the National Nuclear Security Administration (NNSA) gave passing grades to the plans to refurbish certain components and the proposed approach to developing component cost estimates. Passing the milestone confirms that the life extension program (LEP), dubbed the W80-4 LEP, remains on track. The refurbished warhead will be paired with a new cruise missile that is being developed in parallel by the U.S. Air Force, making this the first life extended warhead to be implemented in a new delivery system since the start of the Stockpile Stewardship Program more than 25 years ago.

Posted in: INSIDER, News, Defense, Materials, Monitoring, Test & Measurement
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Researchers Push Limits in High-Temp, Polymer Additive Manufacturing

Researchers at the Air Force Research Laboratory’s Materials and Manufacturing Directorate are “turning up the heat” in the field of polymer additive manufacturing. In conjunction with researchers at NASA’s Glenn Research Center and the University of Louisville, the team successfully printed the highest-temperature capable, reinforced polymer composite parts using additive manufacturing. Consisting of a high temperature thermoset resin infused with carbon fiber filaments, this state-of-the art material breakthrough sets the stage for next generation, cost-efficient Air Force manufacturing needs.

Posted in: INSIDER, News, Aerospace, Defense, 3 D Printing & Additive Manufacturing, Composites, Materials, Plastics
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Superstrong Al Alloys May Change Aerospace Manufacturing Processes

Purdue University researchers have developed a superstrong material that may change some manufacturing processes for the aerospace and automobile industries.

Posted in: INSIDER, News, Aerospace, Defense, Materials, Metals
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Meeting Environmental Objectives and Regulations

Gone are the days when the impact of products on the environment or human health were optional business concerns. Regulatory constraints on materials and chemicals are increasing, and many companies struggle to respond – and to do so quickly and efficiently. Restrictions on hexavalent chrome are one well-known example. Another is REACH – the European Union regulation concerning the Registration, Evaluation, Authorisation & restriction of Chemicals – which applies to products that are either manufactured in, or imported into, the EU. Companies are under obligations to report the use of restricted substances, and to limit or avoid their use.

Posted in: Articles, Aerospace, Government, Environmental Monitoring, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Data Acquisition, Computer-Aided Design (CAD)
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Improving Component Life in Abrasive, Corrosive Aerospace Environments

In industries such as aerospace, characterized by extreme operating environments that push materials and components to the edge of their design capabilities, companies are challenged to continually seek economically viable ways to maintain and improve performance.

Posted in: Articles, Aerospace, Coatings & Adhesives, Materials
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Taming the Thermal Behavior of Solid-State Military Lasers

Laser diodes and laser diode arrays (LDAs) are widely used throughout military systems, for sighting and range finding, but also at high power levels as offensive and defensive weapons. In companion with much higher-power chemical lasers, these high-power optical sources can generate kilowatts of optical power (as arrays) for use in neutralizing incoming missiles, rockets, and armaments and for long-distance offensive strikes. But laser diodes are also still inefficient, and a great deal of the energy supplied to a laser diode or an LDA is converted into heat, which must be safely dissipated to ensure a long operating lifetime for the solid-state devices.

Posted in: Articles, Aerospace, Board-Level Electronics, Electronics & Computers, Power Management, Thermal Management, Ceramics, Materials, Metals, Packaging, Lasers & Laser Systems, Optics, Photonics, Semiconductors & ICs
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How Additive Manufacturing is Changing the Aerospace Industry

Additive manufacturing was invented more than 30 years ago and, from small beginnings in prototyping, has developed and grown into a $6 billion industry. While additive manufacturing for aerospace and defense has seen slower adoption than some other industries, the velocity is now visibly increasing. This has been enabled by the ongoing development of additive technologies that apply more increasingly to aerospace and defense -namely better plastics materials, faster 3D printing technologies, focused development of metals materials, and resulting technologies and processes that are increasingly easier to get qualified.

Posted in: Articles, Aerospace, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Materials, Metals
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