Manufacturing & Prototyping

Meeting Environmental Objectives and Regulations

Gone are the days when the impact of products on the environment or human health were optional business concerns. Regulatory constraints on materials and chemicals are increasing, and many companies struggle to respond – and to do so quickly and efficiently. Restrictions on hexavalent chrome are one well-known example. Another is REACH – the European Union regulation concerning the Registration, Evaluation, Authorisation & restriction of Chemicals – which applies to products that are either manufactured in, or imported into, the EU. Companies are under obligations to report the use of restricted substances, and to limit or avoid their use.

Posted in: Articles, Aerospace, Government, Environmental Monitoring, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Data Acquisition, Computer-Aided Design (CAD)
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Using the Full CAD-CAM-CNC Process Chain in Ultrasonic and Conventional 5-Axis Machining

DMG MORI manufactures a wide variety of conventional chip-cutting and ultrasonic machining centers for OEMs and production job shops serving the aerospace industry. Inherent in this industry are several factors that require great care and planning in the machining process.

Posted in: Articles, Manufacturing & Prototyping, Machinery, Simulation Software
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Low-Cost Ground Sensor Network for Intrusion Detection

Perimeter surveillance of forward operating locations, such as Forward Arming and Refueling Points (FARPs), is crucial to ensure the survivability of personnel and materiel. FARPs are frequently located well outside the protective cover of the main forward operating bases. Therefore, they must provide their own organic perimeter defenses. Such defenses are manpower intensive. Research shows how cheap, remote, unattended sensors using commercial off-the-shelf (COTS) components can help reduce the manpower requirement for this task and yet not compromise the security of the operating location.

Posted in: Briefs, Aerospace, Defense, Electronic Components, Electronics, Electronics & Computers, Power Management, Power Supplies, Cameras, Imaging, Manufacturing & Prototyping, Materials, Mechanical Components, MEMs, Optical Components, Optics, Power, Power Transmission, Propulsion, Data Acquisition, Detectors, Sensors
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Co-Prime Frequency and Aperture Design for HF Surveillance, Wideband Radar Imaging, and Nonstationary Array Processing

A co-prime array uses two uniform linear subarrays to construct an effective difference coarray with certain desirable characteristics, such as a high number of degrees-of-freedom for DOA estimation. In this research, the co-prime array concept has been generalized with two operations.

Posted in: Briefs, Aeronautics, Aerospace, Aviation, Defense, Electronic Components, Electronics, Electronics & Computers, Power Management, Imaging, Manufacturing & Prototyping, MEMs, Optical Components, Optics, Power, Antennas, RF & Microwave Electronics, Sensors
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How Additive Manufacturing is Changing the Aerospace Industry

Additive manufacturing was invented more than 30 years ago and, from small beginnings in prototyping, has developed and grown into a $6 billion industry. While additive manufacturing for aerospace and defense has seen slower adoption than some other industries, the velocity is now visibly increasing. This has been enabled by the ongoing development of additive technologies that apply more increasingly to aerospace and defense -namely better plastics materials, faster 3D printing technologies, focused development of metals materials, and resulting technologies and processes that are increasingly easier to get qualified.

Posted in: Articles, Aerospace, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Materials, Metals
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CAM Software Technology Keeps Pace with Aerospace Manufacturing Challenges

Aerospace industry component manufacturing is in a large growth cycle. Advancements to materials and engine efficiency have created clear benefits for replacing a surplus of older aircraft equipment. The advancements cover both engine and structural components. The demand is so significant that machine tool makers are challenged to supply equipment fast enough.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Manufacturing & Prototyping, Machinery, Mechanical Components, Computer-Aided Design (CAD), Computer-Aided Manufacturing (CAM), Software
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Soldier-Robot Team Communication: An Investigation of Exogenous Orienting Visual Display Cues and Robot Reporting Preferences

The advancement of robot capabilities and functionality has changed the way in which soldiers perform many of their operational tasks. The various unmanned air, ground, and submersible vehicles currently deployed have significantly impacted present-day warfare.

Posted in: Briefs, Aeronautics, Aerospace, Aviation, Communications, Wireless, Defense, Industrial Controls & Automation, Manufacturing & Prototyping, Automation, Robotics, Test & Measurement, Automotive, Transportation
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First Air-Worthy Metal-Printed RF Filter Ready for Takeoff

Within the aerospace industry, 2016 and onwards could be looked upon as the tipping point for direct metal printing (DMP), as the technology increasingly made the jump beyond prototyping to production parts and assemblies ready for flight.

Posted in: Articles, Aerospace, Communications, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Materials, Metals, RF & Microwave Electronics
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Designing With Plastics for Military Equipment

U.S. soldiers carry loads of equipment and protective gear that can weigh anywhere from 45 to 130 pounds. This is more than enough to quickly tire even the most well-conditioned personnel, contributing to reduced mobility and impaired decision-making that could result in casualties.

Posted in: Articles, Aerospace, Defense, Manufacturing & Prototyping, Composites, Materials, Metals, Plastics
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Validation of Automated Prediction of Blood Product Needs Algorithm Processing Continuous Non-Invasive Vital Signs Streams (ONPOINT4)

Hemorrhagic shock occurs frequently in natural and man-made disaster scenarios. To control bleeding and to provide necessary resuscitation, swift and accurate diagnosis and decision-making are required. Early recognition of bleeding and the need for targeted interventions could improve both survival and resource management, allowing the receiving hospital to prepare required blood, surgeons, or other resources in advance of patient arrival and to conserve valuable resources in those patients who are not bleeding. Resources can be saved through avoidance of over-triage, thereby reducing unnecessary air transport, unnecessary blood transfusions, and unnecessary evaluation with labs, X-rays, and computed tomography scans, which is important in all resource-constrained and austere environments.

Posted in: Briefs, Aerospace, Data Acquisition, Defense, Industrial Controls & Automation, Manufacturing & Prototyping, Diagnostics, Patient Monitoring, Data Acquisition, Sensors
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