Manufacturing & Prototyping

Automated Process Prints Aircraft Parts

Copper cables run through the fuselage of aircrafts. They transmit electrical signals for temperature-measuring sensors, LEDs in ceilings, or electronic connections in seats. During their installation, individual cables are combined into harnesses. A new manufacturing process eliminates the classic laying of the cable harnesses, saving space and weight.

Posted in: News, Aerospace, Defense, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping
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Meeting Environmental Objectives and Regulations

Gone are the days when the impact of products on the environment or human health were optional business concerns. Regulatory constraints on materials and chemicals are increasing, and many companies struggle to respond – and to do so quickly and efficiently. Restrictions on hexavalent chrome are one well-known example. Another is REACH – the European Union regulation concerning the Registration, Evaluation, Authorisation & restriction of Chemicals – which applies to products that are either manufactured in, or imported into, the EU. Companies are under obligations to report the use of restricted substances, and to limit or avoid their use.

Posted in: Articles, Aerospace, Government, Environmental Monitoring, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Data Acquisition, Computer-Aided Design (CAD)
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Using the Full CAD-CAM-CNC Process Chain in Ultrasonic and Conventional 5-Axis Machining

DMG MORI manufactures a wide variety of conventional chip-cutting and ultrasonic machining centers for OEMs and production job shops serving the aerospace industry. Inherent in this industry are several factors that require great care and planning in the machining process.

Posted in: Articles, Manufacturing & Prototyping, Machinery, Simulation Software
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How Additive Manufacturing is Changing the Aerospace Industry

Additive manufacturing was invented more than 30 years ago and, from small beginnings in prototyping, has developed and grown into a $6 billion industry. While additive manufacturing for aerospace and defense has seen slower adoption than some other industries, the velocity is now visibly increasing. This has been enabled by the ongoing development of additive technologies that apply more increasingly to aerospace and defense -namely better plastics materials, faster 3D printing technologies, focused development of metals materials, and resulting technologies and processes that are increasingly easier to get qualified.

Posted in: Articles, Aerospace, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Materials, Metals
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CAM Software Technology Keeps Pace with Aerospace Manufacturing Challenges

Aerospace industry component manufacturing is in a large growth cycle. Advancements to materials and engine efficiency have created clear benefits for replacing a surplus of older aircraft equipment. The advancements cover both engine and structural components. The demand is so significant that machine tool makers are challenged to supply equipment fast enough.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Manufacturing & Prototyping, Machinery, Mechanical Components, Computer-Aided Design (CAD), Computer-Aided Manufacturing (CAM), Software
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First Air-Worthy Metal-Printed RF Filter Ready for Takeoff

Within the aerospace industry, 2016 and onwards could be looked upon as the tipping point for direct metal printing (DMP), as the technology increasingly made the jump beyond prototyping to production parts and assemblies ready for flight.

Posted in: Articles, Aerospace, Communications, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Materials, Metals, RF & Microwave Electronics
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Designing With Plastics for Military Equipment

U.S. soldiers carry loads of equipment and protective gear that can weigh anywhere from 45 to 130 pounds. This is more than enough to quickly tire even the most well-conditioned personnel, contributing to reduced mobility and impaired decision-making that could result in casualties.

Posted in: Articles, Aerospace, Defense, Manufacturing & Prototyping, Composites, Materials, Metals, Plastics
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Sharks on a Plane? Skin Scales Lift Aircraft Design

To improve a flying vehicle, sometimes you have to turn to a reliable model that has been operating for hundreds of millions of years.

Posted in: News, Blog, Aeronautics, Aerospace, Aviation, Defense, Imaging, Visualization Software, 3 D Printing & Additive Manufacturing, Materials, Computer-Aided Design (CAD), Computer-Aided Manufacturing (CAM), Mathematical/Scientific Software, Simulation Software, Software
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Army Partners with Marine Corps on 3-D Printed Drones

Army researchers are working with the Marines to develop 3-D printed drones as materials science, aviation technology and software development merge to deliver new capabilities.

Posted in: News, Aeronautics, Defense, 3 D Printing & Additive Manufacturing
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NASA Tests 3D-Printed Rocket Part

Engineers successfully hot-fire-tested an RS-25 rocket engine with a large 3D-printed part for the first time, marking a key step toward reducing costs for future engines that power NASA’s new heavy-lift rocket, the Space Launch System.

Posted in: News, Defense, 3 D Printing & Additive Manufacturing
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