Manufacturing & Prototyping

LASER World of PHOTONICS 2019

The bi-annual Laser World of Photonics exhibition and its accompanying tech conference, World of Photonics Congress 2019, opened on Monday, June 24, at Messe Munchen in Munich, Germany, and as in years past it filled five large exhibition halls, with the Congress occupying another hall and the conference center.

Posted in: News, Blog, Communications, Manufacturing & Prototyping, Fiber Optics, Lasers & Laser Systems, Optical Components, Optics, Photonics, Data Acquisition, Detectors, Sensors, Inspection Equipment, Measuring Instruments, Monitoring, Test & Measurement
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Coating Technology Enables Effective Missile Countermeasures

Heat-seeking missiles have been in use against both rotorcraft and fixed wing aircraft since the mid-1950s, and countermeasures to deceive their guidance systems have been employed for nearly as long. Typically, countermeasures operate by generating a strong infrared signature which confuses the missile tracking system. At the heart of these systems is some form of powerful infrared emitting source. Often this source requires optical coating(s) to perform wavelength filtering needed for optimum operation. However, both the mechanical configuration of the thin film filter coatings used and the operating extremes to which they are subjected present challenges for the manufacturer.

Posted in: Articles, Aerospace, Defense, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Machinery, Mechanical Components
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Eyes in the Sky: HD Ethernet Cameras Take Flight Test Imagery to New Heights

There is increasing demand for high-quality High Definition (HD) video for airborne applications such as Flight Test Instrumentation (FTI). Ideally, such new camera solutions can reduce the weight and difficultly of installing wiring, and enable data to be coherently combined with image data. Ethernet cameras can address these needs with built-in compression and multiple output streams. Additionally, as Ethernet-based networks have become an attractive choice for FTI applications, we see increased requirements for integrating Ethernet-based cameras with FTI data acquisition equipment, network recorders, and telemetry systems as this removes duplication of wiring and devices.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Defense, Cameras, Imaging, Video, Manufacturing & Prototyping
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Machining Titanium Aero-Frames

The rise of titanium for aerospace applications has been well documented in recent years. Equally, the challenges associated with the efficient, productive and high-quality machining of this popular material, have also been a topic of debate and scrutiny. Of course, every machine shop wants optimized performance from its cutters when milling titanium, but this can prove less than straightforward without the right technology and know-how in place. Today, however, thanks to a breakthrough in this area, things are beginning to change.

Posted in: Articles, Aerospace Manufacturing and Machining, Aeronautics, Aerospace, Aviation, Consumer Product Manufacturing, Custom & Contract Manufacturing, Industrial Controls & Automation, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Materials, Metals, Joining & Assembly, Machinery, Mechanical Components
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Getting the Most Out of Industrial CT Scanning

Quality assurance and flight certification of critical aerospace parts and assemblies have reached new levels of sophistication in recent years. Leading aerospace and defense manufacturers worldwide now consider computed tomography (CT) scanning to be an essential part of their non-destructive testing (NDT) toolkit. Far more powerful than the CT used to scan the human body, industrial CT can penetrate almost every material, from superalloys to lead, revealing hidden details that previously could only be found by cutting and destroying finished parts.

Posted in: Articles, Aerospace Manufacturing and Machining, Aerospace, Defense, Imaging, 3 D Printing & Additive Manufacturing, Industrial Controls & Automation, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Ceramics, Composites, Materials, Joining & Assembly, Machinery, Mechanical Components, Computer-Aided Design (CAD), Computer-Aided Manufacturing (CAM), Simulation Software, Software, Inspection Equipment, Measuring Instruments, Monitoring, Test & Measurement, Testing Procedures
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Aerospace Work Platforms — More than Meets the Eye

For maintenance personnel in the aerospace industry to do their jobs effectively, they need to be able to get physically close to the equipment they are working on. This statement sounds obvious, but in order to meet this requirement, it is very important to utilize quality work platforms. Although most people are familiar with the basic uses of work platforms, there is not always much thought given to everything that goes into their design and fabrication.

Posted in: Articles, Aerospace Manufacturing and Machining, Aerospace, Defense, Design, Industrial Design and Human Factors, Consumer Product Manufacturing, Contract Services, Custom & Contract Manufacturing, Industrial Controls & Automation, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Coatings & Adhesives, Materials, Metals, Machinery, Mechanical Components
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Underwater Drone Technology

Finding ways to overcome physical limitations so that humans can dive deeper and stay underwater longer has been an ongoing quest. Back in the 15th century, Leonardo Da Vinci drew sketches of a submarine and a robot. Had he thought to combine the two concepts, he would have created a prototype of an unmanned underwater vehicle, or underwater drone. Instead, the world had to wait another five hundred years.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Communications, Defense, Power Management, Power Supplies, Cameras, Manufacturing & Prototyping, Motion Control, Power, Robotics, Sensors, Instrumentation, Transportation
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New Products: May 2019 Aerospace & Defense Technology

Ultra-Low Temperature Elastomer

Greene Tweed’s (Kulpsville, PA) Fusion™ FKM 665, a new generation, ultra-low-temperature and chemical-resistant elastomer, was specifically formulated to meet and exceed the requirements of Aerospace Material Specification (AMS) 7379 and AMS-P-83461. With a temperature range of -70°F to 450°F (-57°C to 232°C), Fusion™ 665 achieves outstanding low-temperature performance without compromising high-temperature performance.

Posted in: Products, Aerospace, Data Acquisition, Defense, Computers, Electronic Components, Electronics & Computers, Imaging, 3 D Printing & Additive Manufacturing, Industrial Controls & Automation, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Materials, Metals, Fastening, Joining & Assembly, Machinery, Mechanical Components, MEMs, Motion Control, Motors & Drives, Positioning Equipment, Data Acquisition, Sensors, Computer-Aided Design (CAD), Simulation Software, Inspection Equipment, Measuring Instruments, Monitoring, Test & Measurement
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Lithium-Ion Batteries

Amprius, Inc.
Sunnyvale, CA
800-425-8803
www.amprius.com

Amprius, Inc., a manufacturer and developer of high-energy and high-capacity lithium-ion batteries, announced recently that it is supplying advanced lithium ion cells to the Airbus Defence and Space Zephyr Program. Using Amprius’ cells, which contain a 100% silicon anode, the Zephyr S flew more than 25 days, setting a new endurance and altitude record for stratospheric flight.

Posted in: Application Briefs, Aeronautics, Aerospace, Aviation, Communications, Defense, Batteries, Manufacturing & Prototyping, Materials
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NASA to Advance Unique 3D Printed Sensor Technology

Mahmooda Sultana recently won funding to advance a potentially revolutionary, nanomaterial-based detector platform. The technology is capable of sensing everything from minute concentrations of gases and vapor, atmospheric pressure and temperature, and then transmitting that data via a wireless antenna — all from the same self-contained platform that measures just two-by-three-inches in size.

Posted in: INSIDER, News, Aerospace, Defense, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Materials, Nanotechnology, Data Acquisition, Detectors, Sensors
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