Manufacturing & Prototyping

Digital Transformation for a CONNECTED ENTERPRISE

Manufacturers around the world are grappling with the challenge of continuous innovation in the face of increasing complexity. In aerospace and defense (A&D), complexity is nothing new, but digital transformation to become a more connected enterprise that allows programs to run independently while achieving enterprise-wide processes remains an elusive goal. Today, organizations around the world are rethinking their strategies and turning to more open and agile approaches to create a connected enterprise that can enable faster innovation.

Posted in: Articles, Aerospace, Data Acquisition, Defense, Electronic Components, Electronics, Electronics & Computers, 3 D Printing & Additive Manufacturing, Industrial Controls & Automation, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Data Acquisition, Computer-Aided Design (CAD), Computer-Aided Engineering (CAE), Computer-Aided Manufacturing (CAM), Electronics & Computers, Simulation Software, Software, Test & Measurement
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Preventing Premature Part Failures with Electropolishing

Design engineers in the aerospace industry are constantly challenged to improve fit and function of components used in commercial and military aircraft. Parts used in these aircraft must withstand high-stress, corrosive conditions with long-term use. They also must meet highly demanding cycle life specifications.

Posted in: News, News, Aeronautics, Aerospace, Aviation, Government, Consumer Product Manufacturing, Custom & Contract Manufacturing, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Joining & Assembly, Machinery, Mechanical Components
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3 Key Benefits: Better Corrosion Resistance, Fatigue Life, Part Integrity

Electropolishing has become a common metal finishing process used in the aerospace industry to help improve the overall quality of metal components. These components come in many forms including high-performance fasteners, fittings, nozzles, housings, and welded assemblies. In order to maintain reliable performance, these components must be precisely manufactured and have an impeccable surface finish that is free of burrs and other contaminants.

Posted in: News, News, Aeronautics, Aerospace, Aviation, Consumer Product Manufacturing, Custom & Contract Manufacturing, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Metals, Joining & Assembly, Mechanical Components
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Recycled Water Bottles Could Help Avoid Military Supply Snags

Soldiers on the battlefield or at remote bases often have to wait weeks for vital replacement parts. Now scientists report they have found a way to fabricate many of these parts within hours under combat conditions using water bottles, cardboard and other recyclable materials found on base as starting materials for 3D printing. They say this ‘game-changing’ advance could improve operational readiness, reduce dependence on outside supply chains, and enhance safety.

“Ideally, soldiers wouldn’t have to wait for the next supply truck to receive vital equipment,” Nicole Zander, Ph.D., says. “Instead, they could basically go into the cafeteria, gather discarded water bottles, milk jugs, cardboard boxes and other recyclable items, then use those materials as feedstocks for 3D printers to make tools, parts and other gadgets.”

Posted in: News, Defense, 3 D Printing & Additive Manufacturing, Materials, Plastics
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Using Thermoplastics in Aerospace Applications

In August 2017, Qantas Airlines laid down the challenge to both Boeing and Airbus to offer an aircraft that can cross one of aviation's “last frontiers.” That “last frontier” was an aircraft capable of flying an economical passenger load non-stop for over 20 hours. This would allow Qantas to offer direct service from Sydney to London or New York. Weight reduction through the use of thermoplastics and other technologies would be the key to any chance of success in this endeavor.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Thermal Management, Manufacturing & Prototyping, Composites, Materials, Metals, Plastics, Data Acquisition, Sensors
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3D Printed Spacecraft Parts

Stratasys Ltd.
Eden Prairie, MN
952-937-3000
www.stratasys.com/aerospace
Phoenix Analysis and Design
Technologies (PADT) Tempe, AZ
1-800-293-PADT
www.padtinc.com

Stratasys Ltd., a company that specializes in applied additive technology solutions, and Phoenix Analysis & Design Technologies, Inc. (PADT) have teamed up with Lockheed Martin Space to deliver next-generation 3D printed parts for NASA's Orion deep-space spacecraft. Key to the project are Stratasys advanced materials – including an ESD variant of the new Antero™ 800NA, a PEKK-based thermoplastic offering high performance mechanical, chemical, and thermal properties.

Posted in: Application Briefs, Aerospace, Defense, Thermal Management, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Materials, Plastics
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Diesel Frigate Engines

Fairbanks Morse
Beloit, WI
1-800-356-6955
www.fairbanksmorse.com

Fairbanks Morse - an EnPro Industries company - has been awarded a contract to deliver eight FM | Colt-Pielstick diesel engines to power four frigates for the Royal Saudi Navy. The purchase is a part of the Saudi Naval Expansion Program II which has been in the works for over a decade with a cost of about $20 billion.

Posted in: Application Briefs, Defense, Manufacturing & Prototyping, Power Transmission
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Researchers Push Limits in High-Temp, Polymer Additive Manufacturing

Researchers at the Air Force Research Laboratory’s Materials and Manufacturing Directorate are “turning up the heat” in the field of polymer additive manufacturing. In conjunction with researchers at NASA’s Glenn Research Center and the University of Louisville, the team successfully printed the highest-temperature capable, reinforced polymer composite parts using additive manufacturing. Consisting of a high temperature thermoset resin infused with carbon fiber filaments, this state-of-the art material breakthrough sets the stage for next generation, cost-efficient Air Force manufacturing needs.

“This is an extremely impactful breakthrough in composite material additive manufacturing,” said Dr. Hilmar Koerner, a scientist on the Polymer Matrix Composite Materials and Processing Research Team and the driving force behind the novel discovery. “These 3-D printed parts can withstand temperatures greater than 300 degrees Celsius, making them potentially useful for turbine engine replacement parts or in hot areas around engine exhaust.”

Posted in: INSIDER, News, Aerospace, Defense, 3 D Printing & Additive Manufacturing, Composites, Materials, Plastics
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Laser-Made Parts Could Transform Aircraft Industry

Researchers are manufacturing steel and titanium aircraft parts using laser metal deposition technology. It can be used to 3D-print parts from scratch or to fix existing parts with a bond that is as strong as, or in some cases, stronger than the original.

The technology could completely transform the concept of warehousing and transporting for defense and other industries. Instead of waiting for spare parts to arrive from a warehouse, an effective solution will now be on-site.

Source

Posted in: News, Defense, 3 D Printing & Additive Manufacturing, Rapid Prototyping & Tooling
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Streamlining Machinery and Production Lines With HP Multi Jet Fusion 3d Printing

Machinery and production line component production has typically been served with traditional processes such as CNC machining and injection molding. However, as industries strive to find greater efficiencies and add more value for their customers, machinery and production line manufacturers and runners are looking for ways to enhance and optimize how they produce components–in order to offer unique/customized solutions at low cost to their internal or external customers, drive greater production line efficiencies with lightweight, high performance parts, and maximize equipment uptime. 3D printing opens up a world of new opportunities for machinery and production line component production–both for original and spare parts.

Posted in: White Papers, White Papers, White Papers, Aeronautics, Manufacturing & Prototyping, Robotics
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