Manufacturing & Prototyping

Ballistic Helmets

3M
St. Paul, MN
888-364-3577
www.3M.com/Defense

Military and police forces across the world require cutting-edge protection to match an ever-evolving range of operational environments. Ceradyne, Inc., a 3M company, designed the new 3M Ballistic Helmet F70 that combines a high level of protection with low weight for maximum flexibility in military combat missions, special forces operations and law enforcement tactical operations.

Posted in: Application Briefs, Defense, Manufacturing & Prototyping, Materials
Read More >>

New Products: February 2019 Aerospace & Defense Technology

Defense-Grade FPGAs

Xilinx, Inc. (San Jose, CA) announced availability of its Defense-grade XQ UltraScale+ portfolio of products, providing the benefits of its UltraScale+ architecture plus extended temperature and ruggedized packages to address the needs of the aerospace and defense industry. The new products encompass the XQ Zynq® UltraScale+ MPSoCs and RFSoCs, as well as XQ Ultra-Scale+ Kintex® and Virtex ® FPGAs.

Posted in: Products, Data Acquisition, Computers, 3 D Printing & Additive Manufacturing, Industrial Controls & Automation, Manufacturing & Prototyping, Composites, Materials, Joining & Assembly, Machinery, Mechanical Components, Automation, Computer-Aided Design (CAD), Software, Measuring Instruments, Test & Measurement
Read More >>

An Introduction to PCM Heat Sinks

With the exception of thermal storage heat sinks, the term heat sink is a misnomer. Standard heat sinks for electronics cooling are actually heat exchangers, taking the heat from the electronics, and transferring it to a fluid, either air or coolant. Phase Change Material (PCM) heat sinks are the only heat sinks that actually act as a (temporary) sink for heat. They are emerging in the thermal management realm to solve thermal problems in systems where active solutions cannot be used. When there is no place to dissipate the heat generated by electric components, a PCM heat sink is capable of absorbing the generated waste heat [1] .

Posted in: Articles, Aerospace, Electronic Components, Electronics, Electronics & Computers, Thermal Management, Manufacturing & Prototyping, Materials
Read More >>

Eye Tracking Technology

Much debate surrounds the skills shortage burdening the manufacturing sector of aerospace and defense (A&D). Industry 4.0, the Baby Boomer retirement wave, and a lack of properly trained workers underpins this issue, and while it's widely acknowledged, there's no clearly defined way to address it.

Posted in: Articles, Aerospace, Augmented/Virtual Reality, Cameras, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, MEMs, Detectors, Sensors
Read More >>

Metal Additive Manufacturing

Additive manufacturing (AM) – the process of building up solid layers of material to form a finished solid part — is an emerging and exciting technical discipline. Also referred to as “3D printing,” many misconceptions exist about the capabilities and promises of the technology.

Posted in: Articles, Aerospace, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Materials, Metals, Plastics, Machinery, Mechanical Components
Read More >>

Custom Flexible Shafts

S.S. White Technologies
St. Petersburg, FL
727-626-2800
www.sswhite.net

S.S. White Technologies, a company that specializes in the design and manufacture of flexible shafts and related assemblies, is currently offering bespoke flexible shaft solutions for aerospace applications.

Posted in: Application Briefs, Aeronautics, Aerospace, Aviation, Defense, Manufacturing & Prototyping, Joining & Assembly, Mechanical Components, MEMs, Medical, Motion Control, Positioning Equipment
Read More >>

Compression Molding Press

Beckwood Press Company
Fenton, MO
636-343-4100
www.beckwood.com

Beckwood Press Company, a company that specializes in the design and manufacturing of custom hydraulic presses, automation systems, and the Triform line of precision forming equipment, was recently awarded a contract by the United States Army—Natick Soldier Research, Development & Engineering Center (NSRDEC) to produce a custom 1,000-ton hydraulic press that will be used to consolidate ballistic composites in a compression molding application.

Posted in: Application Briefs, Defense, Thermal Management, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Machinery, Mechanical Components, MEMs, Motion Control, Automation, Sensors, Software
Read More >>

Testing Military Vehicle Steering Systems

Military vehicles play a vital role in protecting our society — and inevitably encounter many extreme conditions across their lifespan. From the varying weight, to the rough terrain, there is a lot that can go wrong. Military steering systems must therefore be engineered to take on such extremes. This begins at the design stage and ends with analysis through testing. It's here the parts are tested to their limits and validated against the original specification and real-life requirements.

Posted in: Articles, Aerospace, Defense, Manufacturing & Prototyping, Automation, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement, Transportation
Read More >>

Evaluation of Peel Ply Surface Preparation of Composite Surfaces for Secondary Bonding

Lightweight composite structures offer significant long-term cost-saving opportunities for the U.S. Army as replacements for traditional metal structures. However, high-strength economical bonding processes must be developed to join composites in order for them to be viable replacements. The Army is exploring approaches, also under evaluation in the commercial aerospace industry, to reduce the process steps associated with composite bonding.

Posted in: Briefs, Aerospace, Defense, Manufacturing & Prototyping, Ceramics, Materials, Metals, Joining & Assembly, Mechanical Components
Read More >>

Fiber-Reinforced Thermoplastic Composites

Reinforcing polymers with strong/stiff fibers is nothing new. Such materials have been used pretty much since aircraft were first created. In those pioneering days, wings were reinforced with woven cotton, or silk fabric skins, impregnated with nitrocellulose ‘dope’ to seal against the wind, and laminated wood was reinforced with fabric bonded with adhesive. Although there have been a myriad of developments along the way from those early days to where we are now in the 21st century, the principles of reinforcement are much the same.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Defense, Thermal Management, Manufacturing & Prototyping, Composites, Materials, Metals, Plastics
Read More >>