Manufacturing & Prototyping

Optimizing Plasma Treatments to RESOLVE Challenging Adhesion Issues

The process of determining the ideal plasma treatment that will resolve a challenging bonding or adhesion issue is an exact science, often the domain of chemists and physicists.

Posted in: Articles, Defense, Manufacturing & Prototyping, Coatings & Adhesives, Composites, Materials, Plastics, Fastening, Joining & Assembly, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement
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Producing Manufacturing Aids with HP Multi Jet Fusion 3D Printing

In the era of mass production and lean manufacturing, companies are looking for ways to help boost productivity and reduce unit costs while maintaining quality and repeatability. The focus is on continuously improving production techniques, accelerating the various phases within the Product Lifecycle while keeping costs at a minimum. Manufacturing aids such as jigs, fixtures, quality control aids, dies and punches and dummy parts play a critical role here.

Posted in: White Papers, White Papers, White Papers, Manufacturing & Prototyping, Coatings & Adhesives, Automation, Robotics
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Full-Color 3D Printing, Poised to Change the Game for Businesses Everywhere

While full-color 3D printing has been around for many years, it is now gaining meaningful traction. In part this is because next-generation technologies are entering the market, offering capabilities that improve quality and performance, while at the same time helping to reduce cost. Soon affordable, high-quality color 3D printing will benefit organizations in many different industries by allowing them to innovate more quickly, improve the performance of their current products, and generate new revenue while simultaneously decreasing their manufacturing and supply chain costs.

Posted in: White Papers, White Papers, White Papers, Manufacturing & Prototyping, Mechanical Components, Bio-Medical, Medical
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Digital Transformation for a CONNECTED ENTERPRISE

Manufacturers around the world are grappling with the challenge of continuous innovation in the face of increasing complexity. In aerospace and defense (A&D), complexity is nothing new, but digital transformation to become a more connected enterprise that allows programs to run independently while achieving enterprise-wide processes remains an elusive goal. Today, organizations around the world are rethinking their strategies and turning to more open and agile approaches to create a connected enterprise that can enable faster innovation.

Posted in: Articles, Aerospace, Data Acquisition, Defense, Electronic Components, Electronics, Electronics & Computers, 3 D Printing & Additive Manufacturing, Industrial Controls & Automation, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Data Acquisition, Computer-Aided Design (CAD), Computer-Aided Engineering (CAE), Computer-Aided Manufacturing (CAM), Electronics & Computers, Simulation Software, Software, Test & Measurement
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Preventing Premature Part Failures with Electropolishing

Design engineers in the aerospace industry are constantly challenged to improve fit and function of components used in commercial and military aircraft. Parts used in these aircraft must withstand high-stress, corrosive conditions with long-term use. They also must meet highly demanding cycle life specifications.

Posted in: News, News, Aeronautics, Aerospace, Aviation, Government, Consumer Product Manufacturing, Custom & Contract Manufacturing, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Joining & Assembly, Machinery, Mechanical Components
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3 Key Benefits: Better Corrosion Resistance, Fatigue Life, Part Integrity

Electropolishing has become a common metal finishing process used in the aerospace industry to help improve the overall quality of metal components. These components come in many forms including high-performance fasteners, fittings, nozzles, housings, and welded assemblies. In order to maintain reliable performance, these components must be precisely manufactured and have an impeccable surface finish that is free of burrs and other contaminants.

Posted in: News, News, Aeronautics, Aerospace, Aviation, Consumer Product Manufacturing, Custom & Contract Manufacturing, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Metals, Joining & Assembly, Mechanical Components
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Recycled Water Bottles Could Help Avoid Military Supply Snags

Soldiers on the battlefield or at remote bases often have to wait weeks for vital replacement parts. Now scientists report they have found a way to fabricate many of these parts within hours under combat conditions using water bottles, cardboard and other recyclable materials found on base as starting materials for 3D printing. They say this ‘game-changing’ advance could improve operational readiness, reduce dependence on outside supply chains, and enhance safety.

“Ideally, soldiers wouldn’t have to wait for the next supply truck to receive vital equipment,” Nicole Zander, Ph.D., says. “Instead, they could basically go into the cafeteria, gather discarded water bottles, milk jugs, cardboard boxes and other recyclable items, then use those materials as feedstocks for 3D printers to make tools, parts and other gadgets.”

Posted in: News, Defense, 3 D Printing & Additive Manufacturing, Materials, Plastics
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Using Thermoplastics in Aerospace Applications

In August 2017, Qantas Airlines laid down the challenge to both Boeing and Airbus to offer an aircraft that can cross one of aviation's “last frontiers.” That “last frontier” was an aircraft capable of flying an economical passenger load non-stop for over 20 hours. This would allow Qantas to offer direct service from Sydney to London or New York. Weight reduction through the use of thermoplastics and other technologies would be the key to any chance of success in this endeavor.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Thermal Management, Manufacturing & Prototyping, Composites, Materials, Metals, Plastics, Data Acquisition, Sensors
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3D Printed Spacecraft Parts

Stratasys Ltd.
Eden Prairie, MN
952-937-3000
www.stratasys.com/aerospace
Phoenix Analysis and Design
Technologies (PADT) Tempe, AZ
1-800-293-PADT
www.padtinc.com

Stratasys Ltd., a company that specializes in applied additive technology solutions, and Phoenix Analysis & Design Technologies, Inc. (PADT) have teamed up with Lockheed Martin Space to deliver next-generation 3D printed parts for NASA's Orion deep-space spacecraft. Key to the project are Stratasys advanced materials – including an ESD variant of the new Antero™ 800NA, a PEKK-based thermoplastic offering high performance mechanical, chemical, and thermal properties.

Posted in: Application Briefs, Aerospace, Defense, Thermal Management, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Materials, Plastics
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Diesel Frigate Engines

Fairbanks Morse
Beloit, WI
1-800-356-6955
www.fairbanksmorse.com

Fairbanks Morse - an EnPro Industries company - has been awarded a contract to deliver eight FM | Colt-Pielstick diesel engines to power four frigates for the Royal Saudi Navy. The purchase is a part of the Saudi Naval Expansion Program II which has been in the works for over a decade with a cost of about $20 billion.

Posted in: Application Briefs, Defense, Manufacturing & Prototyping, Power Transmission
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