Manufacturing & Prototyping

Testing Military Vehicle Steering Systems

Military vehicles play a vital role in protecting our society — and inevitably encounter many extreme conditions across their lifespan. From the varying weight, to the rough terrain, there is a lot that can go wrong. Military steering systems must therefore be engineered to take on such extremes. This begins at the design stage and ends with analysis through testing. It's here the parts are tested to their limits and validated against the original specification and real-life requirements.

Posted in: Articles, Aerospace, Defense, Manufacturing & Prototyping, Automation, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement, Transportation
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Fiber-Reinforced Thermoplastic Composites

Reinforcing polymers with strong/stiff fibers is nothing new. Such materials have been used pretty much since aircraft were first created. In those pioneering days, wings were reinforced with woven cotton, or silk fabric skins, impregnated with nitrocellulose ‘dope’ to seal against the wind, and laminated wood was reinforced with fabric bonded with adhesive. Although there have been a myriad of developments along the way from those early days to where we are now in the 21st century, the principles of reinforcement are much the same.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Defense, Thermal Management, Manufacturing & Prototyping, Composites, Materials, Metals, Plastics
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Applying Augmented Reality Technology to Aerospace Manufacturing

New and powerful projection based augmented reality (AR) technology is transforming the way products — ranging from turbine engines to pacemakers — are made, while dramatically streamlining and error-proofing the manufacturing and assembly process.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Defense, Displays/Monitors/HMIs, Imaging, Visualization Software, Manufacturing & Prototyping, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement
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Lightweighting Parts Using 3D Metal Printing

Metal additive manufacturing (3D printing), also known as Direct Metal Laser Sintering (DMLS) or Powder Bed Fusion (PBF), is changing the way metal parts are designed and produced. New software, processes and materials are redefining manufacturing value equations for specific types of parts, which can lead to improvements on existing products, new business models and new markets.

Posted in: Articles, Aeronautics, Aerospace, Aviation, Defense, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Materials, Metals, Computer-Aided Design (CAD), Computer-Aided Engineering (CAE), Computer-Aided Manufacturing (CAM), Simulation Software, Software
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Optimizing Plasma Treatments to RESOLVE Challenging Adhesion Issues

The process of determining the ideal plasma treatment that will resolve a challenging bonding or adhesion issue is an exact science, often the domain of chemists and physicists.

Posted in: Articles, Defense, Manufacturing & Prototyping, Coatings & Adhesives, Composites, Materials, Plastics, Fastening, Joining & Assembly, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement
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Producing Manufacturing Aids with HP Multi Jet Fusion 3D Printing

In the era of mass production and lean manufacturing, companies are looking for ways to help boost productivity and reduce unit costs while maintaining quality and repeatability. The focus is on continuously improving production techniques, accelerating the various phases within the Product Lifecycle while keeping costs at a minimum. Manufacturing aids such as jigs, fixtures, quality control aids, dies and punches and dummy parts play a critical role here.

Posted in: White Papers, White Papers, White Papers, Manufacturing & Prototyping, Coatings & Adhesives, Automation, Robotics
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Full-Color 3D Printing, Poised to Change the Game for Businesses Everywhere

While full-color 3D printing has been around for many years, it is now gaining meaningful traction. In part this is because next-generation technologies are entering the market, offering capabilities that improve quality and performance, while at the same time helping to reduce cost. Soon affordable, high-quality color 3D printing will benefit organizations in many different industries by allowing them to innovate more quickly, improve the performance of their current products, and generate new revenue while simultaneously decreasing their manufacturing and supply chain costs.

Posted in: White Papers, White Papers, White Papers, Manufacturing & Prototyping, Mechanical Components, Bio-Medical, Medical
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Digital Transformation for a CONNECTED ENTERPRISE

Manufacturers around the world are grappling with the challenge of continuous innovation in the face of increasing complexity. In aerospace and defense (A&D), complexity is nothing new, but digital transformation to become a more connected enterprise that allows programs to run independently while achieving enterprise-wide processes remains an elusive goal. Today, organizations around the world are rethinking their strategies and turning to more open and agile approaches to create a connected enterprise that can enable faster innovation.

Posted in: Articles, Aerospace, Data Acquisition, Defense, Electronic Components, Electronics, Electronics & Computers, 3 D Printing & Additive Manufacturing, Industrial Controls & Automation, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Data Acquisition, Computer-Aided Design (CAD), Computer-Aided Engineering (CAE), Computer-Aided Manufacturing (CAM), Electronics & Computers, Simulation Software, Software, Test & Measurement
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Preventing Premature Part Failures with Electropolishing

Design engineers in the aerospace industry are constantly challenged to improve fit and function of components used in commercial and military aircraft. Parts used in these aircraft must withstand high-stress, corrosive conditions with long-term use. They also must meet highly demanding cycle life specifications.

Posted in: News, News, Aeronautics, Aerospace, Aviation, Government, Consumer Product Manufacturing, Custom & Contract Manufacturing, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Joining & Assembly, Machinery, Mechanical Components
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3 Key Benefits: Better Corrosion Resistance, Fatigue Life, Part Integrity

Electropolishing has become a common metal finishing process used in the aerospace industry to help improve the overall quality of metal components. These components come in many forms including high-performance fasteners, fittings, nozzles, housings, and welded assemblies. In order to maintain reliable performance, these components must be precisely manufactured and have an impeccable surface finish that is free of burrs and other contaminants.

Posted in: News, News, Aeronautics, Aerospace, Aviation, Consumer Product Manufacturing, Custom & Contract Manufacturing, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Metals, Joining & Assembly, Mechanical Components
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