Manufacturing & Prototyping

Evaluation of Peel Ply Surface Preparation of Composite Surfaces for Secondary Bonding

Lightweight composite structures offer significant long-term cost-saving opportunities for the U.S. Army as replacements for traditional metal structures. However, high-strength economical bonding processes must be developed to join composites in order for them to be viable replacements. The Army is exploring approaches, also under evaluation in the commercial aerospace industry, to reduce the process steps associated with composite bonding.

Posted in: Briefs, Aerospace, Defense, Manufacturing & Prototyping, Ceramics, Materials, Metals, Joining & Assembly, Mechanical Components
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Reusable Rapid Prototyped Blunt-Impact Simulator

Rapid prototyping (RP) is the term most commonly used to describe additive manufacturing technologies. An additive manufacturing technology is any manufacturing process that fabricates a part by adding one layer of material at a time, one on top of the other, to produce detailed 3-D geometries directly from 3-D computer-aided design (CAD) models.

Posted in: Briefs, Aerospace, Defense, Electronic Components, Electronics, Electronics & Computers, 3 D Printing & Additive Manufacturing, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Simulation Software
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Integrated Magneto-Optical Devices for On-Chip Photonic Systems

The magneto-optical (MO) oxide layer consists of (Bi,Y)3Fe5O12 or BiYIG, bismuth garnet. This material was selected because it has a better figure of merit than the CeYIG previously used, especially at lower wavelengths (1310 nm vs. 1550 nm). A top-down deposition process was developed in which BiYIG/YIG stacks are grown on the Si waveguide with YIG on top. The stack is annealed at 800°C/5 min to crystallize both layers, with the YIG templating the BiYIG leading to garnet phases rather than other oxides, and the BiYIG is directly on the Si waveguide. Initial attempts led to a film with Bi oxide phases, because the Bi was in excess and could not escape during the anneal as occurs in Si/YIG/BiYIG stacks. Hence the composition was adjusted to include slightly more Fe, which yielded films with only garnet peaks.

Posted in: Briefs, Aeronautics, Aerospace, Aviation, Electronic Components, Electronics, Electronics & Computers, Manufacturing & Prototyping, Materials, Optical Components, Optics, Photonics, Semiconductors & ICs
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Hydraulic Testing of Polymer Matrix Composite 102mm Tube Section

The objective of this research was to hydraulically pressurize the internal diameter of one 102mm Polymer Matrix Composite (PMC) over-wrapped cylinder up to 25,000 pounds per square inch (psi) and during pressurization, in real time, collect and store pressure and strain data simultaneously. Strain data must be captured from the inside diameter of the oil filled metallic cylinder and from the outside diameter of the composite over-wrap material.

Posted in: Briefs, Aerospace, Data Acquisition, Electronic Components, Electronics, Electronics & Computers, Manufacturing & Prototyping, Composites, Materials, Metals, Joining & Assembly, Mechanical Components, Inspection Equipment, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement
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Low-Cost Ground Sensor Network for Intrusion Detection

Perimeter surveillance of forward operating locations, such as Forward Arming and Refueling Points (FARPs), is crucial to ensure the survivability of personnel and materiel. FARPs are frequently located well outside the protective cover of the main forward operating bases. Therefore, they must provide their own organic perimeter defenses. Such defenses are manpower intensive. Research shows how cheap, remote, unattended sensors using commercial off-the-shelf (COTS) components can help reduce the manpower requirement for this task and yet not compromise the security of the operating location.

Posted in: Briefs, Aerospace, Defense, Electronic Components, Electronics, Electronics & Computers, Power Management, Power Supplies, Cameras, Imaging, Manufacturing & Prototyping, Materials, Mechanical Components, MEMs, Optical Components, Optics, Power, Power Transmission, Propulsion, Data Acquisition, Detectors, Sensors
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Co-Prime Frequency and Aperture Design for HF Surveillance, Wideband Radar Imaging, and Nonstationary Array Processing

A co-prime array uses two uniform linear subarrays to construct an effective difference coarray with certain desirable characteristics, such as a high number of degrees-of-freedom for DOA estimation. In this research, the co-prime array concept has been generalized with two operations.

Posted in: Briefs, Aeronautics, Aerospace, Aviation, Defense, Electronic Components, Electronics, Electronics & Computers, Power Management, Imaging, Manufacturing & Prototyping, MEMs, Optical Components, Optics, Power, Antennas, RF & Microwave Electronics, Sensors
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Soldier-Robot Team Communication: An Investigation of Exogenous Orienting Visual Display Cues and Robot Reporting Preferences

The advancement of robot capabilities and functionality has changed the way in which soldiers perform many of their operational tasks. The various unmanned air, ground, and submersible vehicles currently deployed have significantly impacted present-day warfare.

Posted in: Briefs, Aeronautics, Aerospace, Aviation, Communications, Wireless, Defense, Industrial Controls & Automation, Manufacturing & Prototyping, Automation, Robotics, Test & Measurement, Automotive, Transportation
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Validation of Automated Prediction of Blood Product Needs Algorithm Processing Continuous Non-Invasive Vital Signs Streams (ONPOINT4)

Hemorrhagic shock occurs frequently in natural and man-made disaster scenarios. To control bleeding and to provide necessary resuscitation, swift and accurate diagnosis and decision-making are required. Early recognition of bleeding and the need for targeted interventions could improve both survival and resource management, allowing the receiving hospital to prepare required blood, surgeons, or other resources in advance of patient arrival and to conserve valuable resources in those patients who are not bleeding. Resources can be saved through avoidance of over-triage, thereby reducing unnecessary air transport, unnecessary blood transfusions, and unnecessary evaluation with labs, X-rays, and computed tomography scans, which is important in all resource-constrained and austere environments.

Posted in: Briefs, Aerospace, Data Acquisition, Defense, Industrial Controls & Automation, Manufacturing & Prototyping, Diagnostics, Patient Monitoring, Data Acquisition, Sensors
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Natural DNA-Based Nonvolatile Resistive Switching Memory

Motivated by the demand for an even larger storage capacity in the information era, research efforts have been devoted to the development of more efficient and cost-effective memory elements.

Posted in: Briefs, Aeronautics, Aerospace, Aviation, Data Acquisition, Manufacturing & Prototyping, Composites, Materials, Mechanical Components, Data Acquisition
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A Mechanistic Analysis of Oxygen Vacancy Driven Conductive Filament Formation in Resistive Random Access Memory Metal/NiO/Metal Structures

Resistive Random Access Memory (RRAM) devices have drawn much interest in the last decade, particularly the concept of a memristor. In this case, the so-called memristance, which provides the relationship between the change in charge (time integral of the current) and flux (time integral of the voltage), is not a constant as in linear elements, but a function of the charge, resulting in a nonlinear circuit element. Applications of such two-terminal electrical devices that provide high densities and low-power operation include, for instance, neuromorphic-type computing elements.

Posted in: Briefs, Aeronautics, Aerospace, Aviation, Defense, Electronic Components, Electronics, Electronics & Computers, Manufacturing & Prototyping, Materials, Metals, Simulation Software, Software
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