Features

Developing a Conformal Coating Process for Aerospace Applications

Conformal coatings protect electronic circuits from harsh environments via a chemical film that “conforms” to a circuit board’s topography. These coatings protect against moisture, chemicals, contamination, vibration, corrosion, and thermal stress while improving product reliability by reducing failures. The benefits conformal coating can provide often vary in importance by industry. In aerospace electronics there is an emphasis on benefits of protection from corrosive gasses, outgassing, tin whiskers, and radiation. For the purpose of this article, we will focus on liquid coating materials.

Posted in: Articles, Aerospace, Electronic equipment, Spraying, Coatings Colorants and Finishes
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Designing With MIL-STD-1553B Components

The interconnected backbone of a MIL-STD-1553B vehicle depends on the electrical and mechanical reliability of the components, the design, and the installation. With the vast array of MIL-STD-1553B specified sub-assemblies, there are factors that can go overlooked for passive components such as couplers, cables, and connectors. Often built with kilometers of wiring, aircraft in particular can be difficult to troubleshoot and must be inspected frequently for potential failures such as intermittent connections, shorts, and corrosion. Still, these passive components that make up the network can be individually assessed to operate with a high level of integrity.

Posted in: Articles, Aerospace, Board-Level Electronics, Computers, Electronic Components, Electronics, Electronics & Computers, Power Management, Connectors and terminals, Electric cables, Wiring, Reliability
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New Products & Services: December 2017 Aerospace Manufacturing & Fabrication

Metric-Sized Metal Shapes

Parker Steel Company (Maumee, OH) offers metric-sized metals suitable for applications where presized metric parts are needed. Parker Steel’s cold-finished carbon steel, alloyed and high-strength stainless steel, aluminum, copper, brass and tool steel bars/shafting, tubing, sheets and plates, angles, channels and tees; and other specialty shapes can be shipped out the same day as ordered with very few exceptions.

Posted in: Articles, Aerospace, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Metals, Data Acquisition, Detectors, Sensors, Computer-Aided Design (CAD), Simulation Software, Software, Measuring Instruments, Monitoring, Test & Measurement, Product development, Fabrication, Steel
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Identifying and Isolating Signals Using Radio Frequency Photonics

A single antenna can be used for both transmission and reception. To accomplish this, the transmission must be isolated from the reception. In Figure 1, a radio frequency (RF) circulator is connected right after the antenna. The three-port device separates the transmit path from the receive path. After the circulator, a system can be used to identify the frequency of different signals. Once the frequency has been found, a filter with the right pass-band frequency can be used to isolate signals from each other.

Posted in: Articles, Aerospace, Communications, Wireless, Fiber Optics, Lasers & Laser Systems, Optical Components, Optics, Photonics, Antennas, Radio equipment
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Using Thermoplastic Composites for Aerospace Applications

Recent advancements in composite production and processing are making thermoplastics a viable option in a wider array of aerospace applications.

Posted in: Articles, Aerospace, Manufacturing & Prototyping, Composites, Materials, Composite materials, Thermoplastics
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Improving the Surface Finish of Additive Manufactured Parts

South West Metal Finishing has been working on an additive manufacturing surface treatment process for the last three years and believes it could be the future choice of aircraft manufacturers around the world, such as the likes of Safran, UTC Aerospace and Airbus.

Posted in: Articles, Aerospace, Defense, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Coatings & Adhesives, Additive manufacturing, Metal finishing
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High-Reliability Capacitors

Maintaining technological superiority remains critical for national defense forces. Many face informal adversaries that are adept at harnessing today’s sophisticated civilian technologies, like mobiles, M2M communication and social media, to launch attacks unexpectedly. Defense operations are intelligence-led; responses must be surgical and precision-guided to avoid harming civilians; and every measure must be taken to avoid injury to soldiers or loss of equipment. At the same time, government funding of defense forces, particularly in the West, is under pressure.

Posted in: Articles, Aerospace, Capacitors, Cyber security
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