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Coating Technology Enables Effective Missile Countermeasures

Heat-seeking missiles have been in use against both rotorcraft and fixed wing aircraft since the mid-1950s, and countermeasures to deceive their guidance systems have been employed for nearly as long. Typically, countermeasures operate by generating a strong infrared signature which confuses the missile tracking system. At the heart of these systems is some form of powerful infrared emitting source. Often this source requires optical coating(s) to perform wavelength filtering needed for optimum operation. However, both the mechanical configuration of the thin film filter coatings used and the operating extremes to which they are subjected present challenges for the manufacturer.

Posted in: Articles, Aerospace, Defense, Manufacturing & Prototyping, Coatings & Adhesives, Materials, Machinery, Mechanical Components
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The FACE™ of Military Modernization

U.S. rival countries have been rapidly modernizing their militaries, with publicized advances that pose credible challenges to U.S. supremacy in all aspects of warfare: air, land, sea, space and cyberspace. On January 19, 2018 Secretary Mattis discussed the National Defense Strategy and emphasized the need to modernize key capabilities to address these threats. He stated: “To keep pace with our times, the department will transition to a culture of performance and affordability that operates at the speed of relevance. Success does not go to the country that develops a new technology first, but rather, to the one that better integrates it and more swiftly adapts its way of fighting. Our current bureaucratic processes are insufficiently responsive to the department's needs for new equipment. We will prioritize speed of delivery, continuous adaptation and frequent modular upgrades.”

Posted in: Articles, Aeronautics, Aerospace, Aviation, Data Acquisition, Defense, Mechanical Components, Data Acquisition, Sensors, Software
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Broadband 1.2- and 2.4-mm Gallium Nitride (GaN) Power Amplifier Designs

The US Army Research Laboratory (ARL) has been working with Raytheon to design efficient, broadband, linear, high-power amplifiers and robust, broadband, low-noise amplifiers for future adaptive, multimodal radar systems. Raytheon has a high-performance, W-band, gallium nitride (GaN) fabrication process and a process design kit (PDK) that ARL used to design low-noise amplifiers, power amplifiers, and other circuits for future radar, communications, and sensor systems. After the first set of ARL and Raytheon designs was submitted for fabrication, test designs of broadband Class A/B power amplifiers were developed. While these designs did not get fabricated in the initial effort, they serve to demonstrate the performance, bandwidth, and capability of this GaN process and could potentially be fabricated in the future.

Posted in: Articles, Aerospace, Defense, Electronic Components, Power Management, Power Supplies, Mechanical Components, RF & Microwave Electronics, Semiconductors & ICs
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Multi-Agent RF Propagation Simulator

A desirable interface between multi-agents is through over-the-air RF connections that include not only the intended direct RF communications paths but also highly variable multi-ray propagation, range attenuation, external RF influences, and near-earth influence. These influences are all difficult to predict, control, and repeat in an outdoor environment. This outdoor testing, as has traditionally been done, is extremely expensive while simultaneously providing fewer data points than more controlled events and the testing events are generally not repeatable.

Posted in: Articles, Aerospace, Communications, Data Acquisition, Antennas, RF & Microwave Electronics, Data Acquisition, Sensors, Simulation Software, Inspection Equipment, Instrumentation, Measuring Instruments, Monitoring, Test & Measurement, Testing Procedures
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Aerospace Work Platforms — More than Meets the Eye

For maintenance personnel in the aerospace industry to do their jobs effectively, they need to be able to get physically close to the equipment they are working on. This statement sounds obvious, but in order to meet this requirement, it is very important to utilize quality work platforms. Although most people are familiar with the basic uses of work platforms, there is not always much thought given to everything that goes into their design and fabrication.

Posted in: Articles, Aerospace Manufacturing and Machining, Aerospace, Defense, Design, Industrial Design and Human Factors, Consumer Product Manufacturing, Contract Services, Custom & Contract Manufacturing, Industrial Controls & Automation, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Coatings & Adhesives, Materials, Metals, Machinery, Mechanical Components
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Getting the Most Out of Industrial CT Scanning

Quality assurance and flight certification of critical aerospace parts and assemblies have reached new levels of sophistication in recent years. Leading aerospace and defense manufacturers worldwide now consider computed tomography (CT) scanning to be an essential part of their non-destructive testing (NDT) toolkit. Far more powerful than the CT used to scan the human body, industrial CT can penetrate almost every material, from superalloys to lead, revealing hidden details that previously could only be found by cutting and destroying finished parts.

Posted in: Articles, Aerospace Manufacturing and Machining, Aerospace, Defense, Imaging, 3 D Printing & Additive Manufacturing, Industrial Controls & Automation, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Ceramics, Composites, Materials, Joining & Assembly, Machinery, Mechanical Components, Computer-Aided Design (CAD), Computer-Aided Manufacturing (CAM), Simulation Software, Software, Inspection Equipment, Measuring Instruments, Monitoring, Test & Measurement, Testing Procedures
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Machining Titanium Aero-Frames

The rise of titanium for aerospace applications has been well documented in recent years. Equally, the challenges associated with the efficient, productive and high-quality machining of this popular material, have also been a topic of debate and scrutiny. Of course, every machine shop wants optimized performance from its cutters when milling titanium, but this can prove less than straightforward without the right technology and know-how in place. Today, however, thanks to a breakthrough in this area, things are beginning to change.

Posted in: Articles, Aerospace Manufacturing and Machining, Aeronautics, Aerospace, Aviation, Consumer Product Manufacturing, Custom & Contract Manufacturing, Industrial Controls & Automation, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Materials, Metals, Joining & Assembly, Machinery, Mechanical Components
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Helicopter Load Sensor

Sensor Technology Ltd.
Banbury, Oxon, UK
01869 238400
www.torqsense.com

A newly developed intelligent wireless helicopter load sensor has a choice of two displays, offering simple or comprehensive data read outs, so that users can select the best option for their operational needs.

Posted in: Application Briefs, Aeronautics, Aviation, Communications, Defense, Batteries, Power Supplies, Displays/Monitors/HMIs, Imaging, Optics, RF & Microwave Electronics, Data Acquisition, Sensors
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Active Protection System

RADA Electronic Industries Ltd.
Netanya, Israel
+972-9-892-1111
www.rada.com

RADA Electronic Industries Ltd., a company that specializes in the development and production of tactical land radar for force and border protection, recently announced that following the announcement by General Dynamics of a positive Army Requirements’ Oversight Council (AROC) decision, Phase II of the Iron Fist Light (IFL) Active Protection System (APS) for the Bradley Fighting Vehicle is moving forward. The project is a joint venture between General Dynamics’ subsidiary, General Dynamics Ordnance and Tactical Systems, together with Israel Military Industries (IMI), which was recently acquired by Elbit Systems. RADA is the provider of the radars to the Elbit/IMI IFL system.

Posted in: Application Briefs, Defense, RF & Microwave Electronics
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Modified USAF T-1A Aircraft

Field Aerospace
Oklahoma City, OK
405-219-3400
www.fieldaero.com

Field Aerospace recently completed the first flight of a U.S. Air Force (USAF) T-1A aircraft with a modernized flight deck. The first fully modified Combat System Officer (CSO) aircraft flew two successful consecutive check flights from Field Aerospace's Oklahoma City facility.

Posted in: Application Briefs, Aeronautics, Aerospace, Aviation, Defense
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